Showing posts with label Offshore. Show all posts
Showing posts with label Offshore. Show all posts

Wednesday, June 26, 2013

Onshore-tested MHA drilling fluid seeks offshore applications

By Katherine Scott, associate editor

ViChem’s MHA drilling fluid undergoes lubricity testing using an OFITE Extreme Pressure and Lubricity Meter at the company’s lab in Conroe, Texas. ViChem’s MHA drilling fluid undergoes lubricity testing using an OFITE Extreme Pressure and Lubricity Meter at the company’s lab in Conroe, Texas.

As regulations around handling and disposal of drilling fluids get tougher around the world, ViChem Specialty Products believes its multi-hydroxyl alcohol (MHA) drilling fluid system can fill a niche need. The fluid, which was launched in 2011, is a “hybrid between OBMs and WBMs,” Dr Buddy Gaertner, ViChem director of research and development, said.  The multi-hydroxl alcohols in the system are short-chain hydrocarbons similar to oil, allowing for performance and stability comparable to oil-based muds. However, unlike petroleum products, the MHA molecule contains hydroxyl groups on each of the carbons in the chain, allowing it to be soluble in water and remain non-toxic to the environment.

So far, the MHA has been field-tested and commercially deployed onshore only, primarily in the US Marcellus and Eagle Ford plays, but ViChem is working to take the fluid system offshore for additional field testing. The company notes that lab tests have shown its L-20 lubricant, which is a non-petroleum based organic vegetable oil, will work well with the seawater used in offshore drilling. “It turns out that our lubricant is more effective in saltwater and helps it work well with multi-hydroxyl alcohols,” Dr Gaertner said.

The best application for the MHA system, he continued, is in areas where environmental drivers are strongest, such as Pennsylvania, West Virginia, Colorado and New York. “We’re working with an environmental consulting agency, Tox Strategies, on our overall strategy to quantify environmental claims and will submit our product to several companies to be tested for offshore use in the Gulf of Mexico but also to expand that to make sure that we meet North Sea regulations, as well.”

ViChem’s MHA fluid was field-tested on Nabors’ Rig 716 in Madison County, Texas. So far, the fluid system has been tested and commercially deployed primarily in the Marcellus and Eagle Ford. ViChem’s MHA fluid was field-tested on Nabors’ Rig 716 in Madison County, Texas. So far, the fluid system has been tested and commercially deployed primarily in the Marcellus and Eagle Ford.

In a December 2011 field trial in the Eagle Ford/Woodbine, the MHA system was used to compare the toal depth versus days in the surface-hole sections of two horizontal wells, one using the MHA and one using a conventional WBM. The MHA system drilled without incident to 13,500 ft in less than 18 days, while the offset well drilled with the conventional WBM took 29 days to reach 10,800 ft and routinely pulled tight, taking reaming upon completion to run the final string of casing. The MHA system not only saved time but also increased the production potential of the well because of the additional length of the horizontal in the payzone, according to ViChem.

The MHA system does have its limitations, particularly around cost and temperatures. “For your conventional water-based muds, where you’re operating in very shallow, easy wells, there’s still a target for it because they are very inexpensive. And because our system is natural, there’s a temperature limit of about 350°F, so in those places that are really deep and really hot, OBMs are still needed,” he said.

Dr Gaertner attributes the success of the MHA system so far to the three years of research that was done at ViChem’s Conroe, Texas, lab before it was rolled out. “That’s why we were able to take this giant leap from what has been traditionally used in the oilfield and what we’re proposing to use right now, because we started in a laboratory, backed it up with research and then combined that with field application.”


View the original article here

Saturday, June 1, 2013

Noble Energy discovers natural gas in Levant Basin offshore Israel

Posted on 31 May 2013

Noble Energy has discovered natural gas at the Karish prospect offshore Israel. The discovery well was drilled to a total depth of 15,783 ft and encountered 184 ft of net natural gas pay in high-quality lower Miocene sands. The Karish well, located in the Alon C license approximately 20 miles northeast of the Tamar field, is in 5,700 ft of water. Discovered gross resources, combined with the de-risked resources in an adjacent fault block on the license, are estimated to range between 1.6 and 2.0 Tcf with a gross mean of 1.8 Tcf.

The Karish discovery is the fifth discovered field with an estimated gross mean resource size over 1 Tcf. It is also the seventh consecutive field discovery for Noble Energy and its partners in the Levant Basin. With the addition of Karish and the recent increase in resource estimates at Tamar and Leviathan, total discovered gross mean resources in the Levant Basin are now estimated to be approximately 38 Tcf.

Ensco’s Ensco 5006 semisubmersible drilled the Karish well and will relocate to Cyprus, where it is scheduled to spud an appraisal well at the Cyprus A discovery next month.

Noble Energy is the operator of the Alon C license with a 47.06 percent interest. Co-owners are Avner Oil and Delek Drilling each with a 26.47 percent interest.


View the original article here

Thursday, May 30, 2013

Can’t keep the offshore industry down

Rig utilization, dayrates continue ascent in vibrant global market

By Katherine Scott, associate editor

Platinum-Explorer-Helideck Vantage Drilling’s Platinum Explorer drillship is working for ONGC in India on a five-year contract at a dayrate of $590,000. The drillship is equipped to operate in up to 10,000 ft.

The global offshore industry is undeniably enjoying another renaissance. Both the deepwater and jackup segments are benefitting from high utilization and climbing dayrates in almost every market around the world, and few doubt this positive outlook will continue for the foreseeable future. In deepwater, prospects continue to soar as operators and contractors subtly shift focus from exploratory drilling to development drilling – even while a vast amount of untapped deepwater acreage still awaits development. For jackups, which appear to be operating at a historically high point globally, demand is exploding and dayrates have in some cases nearly doubled versus just two years ago.

“The general feeling is it’s still very much vibrant. E&P spending is still rising, perhaps not as fast as last year, but somewhere close to 10% is expected for 2013,” Sven Ziegler, head of offshore research for RS Platou, said. “When it comes to offshore and the rig universe, global utilization is still very high for both jackups and floaters.” As of March, utilization for the worldwide jackup fleet was around 93%, with full utilization for modern units. “And floaters are basically fully booked, so at the moment it’s good for rig owners.”

table01 According to an RS Platou rig report, in 2012, deepwater dayrates in the Gulf of Mexico, South America and Africa spiked in the second half of the year. So far in 2013, deepwater dayrates have reached highs of $423,000 in the Gulf of Mexico, $410,000 in South America and $515,000 in Africa.

RS Platou defines shallow water as up to 400 ft, mid-water from 400 ft to 3,000 ft, deepwater from 3,000 ft to 7,500 ft and ultra-deepwater as deeper than 7,500 ft. Mr Ziegler noted that although the offshore industry is continuously progressing deeper, most ultra-deepwater units today are still operating only in deepwater. “Units that have over 7,500-ft capability are mainly being used between 3,000 and 7,500 ft… Ultra-deepwater is still coming. Once the deepwater discoveries become smaller and less frequent, then companies will move to ultra-deepwater.”

For the wells that are being drilled in deepwater, Mr Ziegler noted that more contractors are turning their focus to development drilling. “Oil companies are likely to reallocate drilling resources (rigs) from exploration to development. If they can’t do that, they have to go into the market and find new ultra-deepwater rigs. At the same time, dayrates in ultra-deepwater have gone up basically 50% to around $600,000 in the last year and a half.”

Opportunities abound not only for drilling contractors but operators as well, with a vast amount of deepwater and ultra-deepwater “virgin territory” remaining in the Gulf of Mexico (GOM), African east and west coasts, Brazil, the Mediterranean, Australia and parts of Asia. “One thing that is certain: Oil companies see the deep and ultra-deepwater discoveries as very attractive investments,” Mr Ziegler said. “At the same time, many of these discoveries that have been made in the last five to 10 years are moving into the development stage now.”

table02 RS Platou’s April rig report charts dayrates for jackups operating in less than 300 ft. The top graph illustrates high dayrates for the past year for modern jackups while the bottom graph charts the lowest rates for jackups built before 1998.

For companies interested in the promises of ultra-deepwater, the focus remains on drillships, Doug Halkett, COO for Vantage Drilling said. “Unless you need a rig for harsh environments, the drillship is definitely the ultra-deepwater rig of choice just because it’s more flexible, you can put more equipment onboard and transit is better. There are not very many semisubmersibles being built, certainly not for international operations.”

A relatively new company, Vantage Drilling became operational in February 2009. “Since we started, I don’t think there have been many other start-up drilling contractors offshore. I think people have learned that it’s not very easy to start an offshore drilling contractor. It takes a lot of money, and it takes a huge amount of effort to build the systems and to get the teams together,” Mr Halkett said.

Vantage Drilling currently owns and manages four jackups and three drillships in different parts of the world, including Thailand, Malaysia, Indonesia, the Ivory Coast, India and the GOM.

A newbuild drillship, the Tungsten Explorer, is expected to be delivered at the end of May in South Korea. It has a contract for an unnamed operator for two years, plus two years of options, commencing in mid-2014 in West Africa. Prior to that contract commencement, Vantage is marketing the rig for short-term “fill in” work. The rig is being built by Daewoo Shipbuilding and Marine Engineering (DSME); it will be capable of drilling wells up to 40,000 ft deep and operating in up to 12,000 ft of water.

Frigstad-D90-(Press) Frigstad Engineering recently launched its D90 design. “The D90 has an extremely neat, open, large deck with a focus on rational logistics solutions,” Øystein Bondevik, managing director, said. Frigstad believes the D90 may be the world’s largest ultra-deepwater semi.

Vantage also won a contract last year from Oro Negro, a Mexican drilling contractor, to manage four jackups in Mexico for PEMEX. “We get to expand our operating fleet size without spending our capital,” Mr Halkett said of the contract. “The management business is a little bit trickier, and there are not many drilling contractors interested in that, but we are one of those that are interested.”

New ultra-deepwater rig design, record signal more to come

Frigstad Engineering, a Cyprus-based offshore rig engineering company, recently launched its latest D90 design for a new ultra-deepwater semisubmersible that the company calls the world’s largest. “The D90 has an extremely neat, open, large deck with a focus on rational logistics solutions, which makes it perhaps also the most efficient rig in the world,” Øystein Bondevik, the company’s managing director, said.

Frigstad started with the base of its current design, the recently delivered Scarabeo 9, then scaled it up by approximately 25%. “We worked together with Aker and NOV in order to develop a drilling system that we feel was more efficient than any other existing rigs. We see the trend going towards deeper water and that you’re going to operate for a longer period on your own. It has to be more efficient because you’re further from the shore for the operation, and the rig has to be self-sustaining for a certain period of time,” Mr Bondevik said.

IMG_9208---small To design the rig, Frigstad took the base of Saipem’s Scarabeo 9, designed by Frigstad, then scaled it up by approximately 25%.

Frigstad Deepwater, a privately owned strand of the Frigstad Group, has already ordered two D90s that  are being built at CIMC Raffles in Yantai, China. The order includes options for four more units. Deliveries are scheduled for Q4 2015 and Q2 2016, respectively.

The D90 will be able to operate in up to 95% of ultra-deepwater basins around the world, Mr Bondevik said, although the current D90 rigs on order will not be prepared for the Arctic. “Right now, most ultra-deepwater rigs are drilling in deepwater and mid-water, so there’s still an untapped demand for ultra-deepwater newbuilds. Plus, most newbuilds are based on an older design, and when they upgrade, it can make the rigs not as efficient,” he said. The two new D90 rigs are built around an NOV Dual Activity Rig with 2 x 1,400 ton lifting capacity and two 7-ram BOPs. They will have the capacity to operate in up to 12,000 ft of water and a 53,000-ft drilling depths, with a vertical racking capacity for 10,100 ft of drilling riser in 106-ft stands and 53,000 ft of drill pipe in quad stands.

Frigstad’s design also took into account the need for more people onboard as contractors bring in further service personnel. “On smaller rigs, it used to 100, then it came to 150. We have accounted for 200 people onboard, which can also be increased.” The rigs will have 200 single beds, each cabin with its own window for crew comfort and safety.

Taking notice of the opportunities present in deeper waters, India’s ONGC set a record earlier this year for drilling a well in the deepest water. The operations were conducted using Transocean’s Dhirubhai Deepwater KG1 (DDKG1) drillship in a water depth of 3,165 meters (10,385 ft). “This is a back-to-back deepwater record for India, as the previous water-depth record was held by rig DDKG2 at 3,107 meters (10,194 ft) in Cauvery Basin, also on the east coast of India. These developments show that Indian operators are very optimistic about the deepwater future in India and is sure to revive the interest of international players in Indian deepwaters,” Shashi Shanker, ONGC director of technology & field services, said. “The ultra-deepwater market has expanded over the initial years in India but is presently at a plateau. However, in coming years, it is expected to boom again.”

H266-Departing-Jetty Hercules Offshore’s Hercules 266 jackup is drilling offshore Saudi Arabia.

To achieve the deepwater drilling record, the DDKG1 drillship was provided with additional inputs, including mobilization of 2,000 ft of risers and upgrading telemetry cans of the ROV for increased water depths, as well as a risk-sharing model to address issues such as repair of the subsea BOP and its control system at great water depths. The rig, contracted to ONGC until July 2013, was designed for well depths up to 37,500 ft and water depths to 12,000 ft, Mr Shanker said. He added that the record set this year was the 19th well drilled by DDKG1 and that ONGC plans to use the rig to drill more wells in waters beyond 10,000 ft. ONGC also has another ultra-deepwater rig, Vantage Drilling’s Platinum Explorer, on contract until December 2015.

Hercules-260-C-1 The Hercules 260 jackup is on contract in the Democratic Republic of Congo. Both rigs are capable of drilling in water depths up to 250 ft. The company has seen jackup activity explode, especially outside the Gulf of Mexico.

Although the industry spotlight often shines on ultra-deepwater activities, the strength of the jackup market is also formidable. In the global jackup market, approximately 50 newbuilds are under construction, of which roughly 40 will be delivered in 2013, Greg Lewis, research analyst with Credit Suisse, stated.

Hercules Offshore has seen jackup activity explode, especially outside the GOM. “There’s more jackups working outside the US Gulf of Mexico than there ever has been. We’re at an all-time peak globally; there are 375 jackups working outside the Gulf of Mexico, and you’ve got a global demand in excess of 400 rigs,” John Rynd, president and CEO of Hercules Offshore, said.

table03 New rig orders for the past year, according to RS Platou’s April rig report, has mostly been for premium jackups and ultra-deepwater drillships.

Every major jackup market is short on rigs, he noted. “If you look globally, there are three companies that use the most rigs: PEMEX, Saudi Aramco and ONGC. They will run easily 25% of the world’s jackup fleet, and they all need more rigs,” he said. “The first place you look is what are the demands from the big consumers, because if they’re letting equipment go, that’s going to cause weakness in the markets. But if they’re trying to grow rigs, they’re going to attract rigs and tighten the market up.”

Hercules Offshore currently has 38 rigs in its global fleet. In the Gulf of Mexico (GOM), 19 are under contract (18 operating and one set to enter service in May 2013) and 10 are cold-stacked. Outside the GOM, nine rigs, of which six are on contract, are spread out in Myanmar, Cameroon, Saudi Arabia, Gabon, Bahrain and Malaysia.

Hercules Offshore also has 32% ownership in a new company called Discovery Offshore that was established in 2011. “We’re building two high-capacity, harsh-environment HPHT jackups that can work anywhere in the world except for Norway,” Mr Rynd said of Discovery Offshore. The rigs are under construction at the Keppel FELS yard in Singapore, with deliveries set for June and October of this year. Both will have a 2-million-lb hookload drilling system, 15,000-psi blowout preventer systems and will be capable of operating in water depths up to 400 ft and drilling wells up to 35,000 ft.

“We’re close to securing work for them when they come out of the yard, targeting the Middle East and the North Sea,” Mr Rynd said.

IMG_2697 The Energy Endeavour, a harsh-environment jackup designed for year-round operations in the southern North Sea and seasonally in the central North Sea in water depths up to 300 ft, is operating in the Danish sector of the southern North Sea for Maersk Oil until May 2013. Under a new contract with ADTI, the rig will mobilize to the UK Sector of the North Sea; the contract is scheduled to commence in mid-June.

Improvement in dayrates is another metric that’s pointing to a continued positive future for the global jackup market. “As an example, dayrates for standard jackups in the North Sea have climbed significantly to the $160,000 range from mid-$80,000 or lower two or so years ago, so they’ve had quite a bit of improvement in their demand. It’s rather a very dynamic market right now,” Paul Ravesies, senior vice president of marketing and business development for Northern Offshore, said. Mr Ravesies also believes that, despite an increasing supply, jackup dayrates have significantly increased in other markets around the world as well.

IMG_0077 On Northern Offshore’s Energy Endeavour, workers stop to hold essential safety meetings – “Time Out For Safety” and “Toolbox Talks” – to assess any potential conflicts with a specific job.

Northern Offshore currently operates two jackups in the Danish sector of the southern North Sea, a mid-water semisubmersible in India and a mid-water drillship offshore Vietnam. “There is a limited supply of rigs that are qualified to work in the North Sea, and the barriers to entry are rather high. We were fortunate enough to get through the low point in 2009 to 2010 when there wasn’t a lot of work, and now we are benefitting from increased demand and higher dayrates,” he said. “In 2010, the North Sea standard jackup market was $65,000 to $80,000 a day, which is really not much more than your operating costs. Currently, rates are in the range of $155,000 to $165,000, and we’re seeing longer-term contracts of a year or more being tendered for.”

IMG_0171 Northern Offshore has a safety policy of “back to basics,” where it holds one-day workshops focusing on expectations and identifying good practices, as well as barriers to success, quarterly management reviews and benchmarking.

Although Northern Offshore believes that the continued addition of larger, heavy-duty jackups to the global market will not significantly impact its current fleet, the company does see a need to eventually transition to a newer asset base. “As we move into the next phase, we expect to open up other geographic areas, and we will grow the organization as we need to. But we’re not going to get ahead of ourselves, so our focus is and will remain to manage an efficient, lean and professionally run operation.”

Mr Halkett of Vantage Drilling, which has four jackups operating in Thailand, Malaysia, Indonesia and the Ivory Coast, said that just four or five years ago, ultra-premium jackups were considered special in the market. “Now, those rigs have become the standard jackup rig that many operators want to use; they are the workhorse of the industry. It’s become more of the standard rather than the exception. Ultimately, the 30- to 35-year-old jackups will be forced out and retired because they’ve become too expensive to maintain and less efficient to operate.”

Currently, older equipment is spread out between West Africa, the Middle East, Asia and the Gulf of Mexico, he continued, noting that he foresees “a gravitation of some of the newer jackups to all of these areas over the coming years” in addition to the North Sea.

CIMG1378 The Emerald Driller jackup is operating in Thailand for PTTEP through Q2 2013 at a dayrate of $130,000. The Vantage Drilling unit can work in maximum water depths of 375 ft and has a maximum drilling depth of 40,000 ft.

Another changing trend within the jackup market is construction location. Although most new jackups are still built in Singapore, more work is now moving to Chinese shipyards. “Singapore has really been the shipyard location of choice for many people to build jackups, but they’re going to partly see that market eaten up by the Chinese,” Mr Halkett said. “The Chinese are aggressive pricing-wise and can also potentially bring some financing. That attracts some drilling contractors, but it also attracts a lot of the speculators. They think they can order a cheap rig with low down payments and then sell it on for a profit later to more established drilling contractors at $20 million to $30 million more later.” (Read more about the shipyard boom on Page 62.)

2012-07-07_09-42-57_0 Vantage Drilling’s Titanium Explorer drillship is working for Petrobras in the Gulf of Mexico on an eight-year contract at a dayrate of $572,000. The drillship is equipped to operate in up to 12,000 ft of water and has a maximum drilling depth of 40,000 ft.

In a recent discussion with investors, Kevin Robert, Ensco SVP of marketing, described a “very bullish outlook in terms of customer demand for both deepwater and shallow-water offshore markets. We expect that visible demand should keep the market fairly balanced for the foreseeable future, even with the increase in rig supply resulting from newbuild deliveries,” he said.

For the US Gulf of Mexico, jackups ENSCO 86, ENSCO 90 and ENSCO 99 all recently obtained six- to nine-month contracts at approximately $110,000/day, which represented increases of up to $30,000/day from their previous contracts. “We expect the US Gulf jackup market to remain strong in 2013 as drilling activity continues to be bolstered by strong oil prices and a lack of available rig capacity. We expect the floater market in the US Gulf to remain very active during 2013. More than a half-dozen clients are looking for rigs to drill programs starting this year,” Mr Robert stated.

Transocean's-Discoverer-Clear-Leader Transocean’s Discoverer Clear Leader ultra-deepwater drillship is operating in the US GOM under a five-year contract with Chevron. The rig was the first of Transocean’s five newbuild enhanced Enterprise-class drillships put into service. Image courtesy of Transocean

In Mexico, the UK North Sea, Denmark and the Middle East, Ensco also expects strong jackup demand. “PEMEX plans to add six to eight incremental jackups to its fleet of rigs currently under contract.  PEMEX’s increasing demand for jackups enabled us to extend all four of Ensco’s 250-ft independent cantilever jackups working in Mexico at rates in the low $90,000s. PEMEX is also planning to add to their mid-water fleet,” he continued.

In the Asia Pacific region, Ensco believes jackup dayrates will continue to increase, as evidenced by contracts obtained on its premium rigs. “We expect the Asia Pacific jackup market to remain tightly balanced in 2013 even after considering 34 competitive newbuild jackups delivered this year, since we believe the majority of these rigs are already committed. The Asia Pacific region has always been an active floater market and is now showing some deepwater growth,” Mr Robert reported.

table04 RS Platou charts show that year-over-year global demand for jackups has remained mostly steady. Demand is broken down in the bottom chart by region: North Atlantic, GOM, South America, West/South Africa, the Pacific Rim and what RS Platou calls “rest of the world” (ROW), including India, the Mediterranean, the Black Sea, North and East Africa, and the Middle East.

Turning to the West Africa floater markets, Mr Robert said the company continues to see high levels of tender activity for floaters commencing operations into 2015. Final contract approval for the ENSCO DS-7 drillship in Angola was received in February. “The dayrate will average in the high $640,000 range over the three-year term. We agreed with the client on the dayrate in the third quarter of 2012, and it took some time to receive all the necessary approvals. Looking ahead, we believe Angola still has unfulfilled demand of four to six floaters, and we expect other countries in West Africa to pick up three to five rigs in 2013.”

In New Zealand, the company contracted ENSCO 107 to OMV for the Maari Field development at $230,000/day, plus mobilization and demobilization costs. “This is a significant contract for many reasons,” Mr Robert explained. “The presence of ENSCO 107 in New Zealand is expected to attract other operators to utilize the rig, resulting in a longer-term stay in the country than the initial 10-month term. And the dayrate is a leading-edge rate for this rig class and approaches the peak rate achieved during the last market up cycle, which bodes well for the future jackup market in the region.”

Global offshore technology & HSE

Drilling offshore is not without its challenges, but industry is proactively developing solutions. At Chevron, well control is a significant focus area. “Chevron Drilling and Completions is formulating a comprehensive well control assurance process called WELLSAFE, which holistically focuses on critical aspects of well control for the operations we manage, including influx prevention, equipment integrity, procedures and personnel competency,” Eric Wagner, Chevron general manager, Global Drilling & Completions Category Management, said. “Another critical challenge is equipment reliability. Operators and their drilling business partners need to continue to collaborate in eliminating significant events and reducing nonproductive time.”

1378-12--011 Image courtesy of Pacific Drilling
Pacific Drilling’s Pacific Santa Ana drillship commenced its five-year contract with Chevron in March 2012 and began operations in the US Gulf of Mexico in May that year.

Chevron currently has 34 offshore rigs on contract with a mix of base business, major capital projects and exploration activities in areas including the US Gulf of Mexico, Canada, Brazil, the UK sector, West Africa, Thailand, Indonesia, China and Australia. Mr Wagner said he believes the “hot spot” markets of West Africa, US Gulf of Mexico and Brazil will continue to remain robust for the industry, and Chevron expects to add ultra-deepwater rigs in Indonesia and West Africa at the end of 2013 and the beginning of 2014. “We see the current offshore dayrates as steady and have cooled off from the 2012 market demands, but we are closely monitoring the market through 2014, when a significant number of newbuild rigs arrive on the market.”

The company’s strategy, Mr Wagner said, is to implement the most advanced technology and to contract recently constructed rigs. “In addition to safety and environmental protection, reducing between-well cycle time, increasing up-time on the rig operation’s critical path and preventing significant lost-time events are all important drivers for us.  We believe cutting-edge technology and newer assets advance these objectives.”

table05 Global rig demand for floaters, according to RS Platou’s April rig report, has had a positive year-over-year change over the past 12 months. Regional demand in the bottom graph shows that demand for floaters has been especially high in West and South Africa, the Pacific Rim (Southeast Asia and Australia) and the rest of the world (ROW) category, which in this case includes India, the Mediterranean, the Black Sea and North Africa.

In today’s offshore markets, in whatever part of the world with whatever rig, operators want increased reliability, Thor Arne Haverstad, executive vice president and head of drilling technologies for Aker Solutions, said. “The really big step-change that we are trying to work with is to look more into the efficiency picture, which for a drilling contractor means better uptime and more stable income, but if you ask the oil companies, it’s about deliverable wells, and that’s where MPO (managed pressure operations) technology fits in.”

Aker Solutions recently acquired Managed Pressure Operations International, a company that specializes in continuous circulation, riser gas handling and managed pressure drilling (MPD) systems. In offshore operations globally, Mr Haverstad said, Aker Solutions has seen that MPD is becoming an increasingly common request from oil companies and that they will need it more and more going forward. “We are sure about that, so in a way we found a competent environment with some clever people that could help us.”

Especially in deepwater, MPD is more and more being used to enhance kick detection, Charles Orbell, president and CEO of Managed Pressure Operations, noted. “With the deal with Aker Solutions, it allows us now to build an integrated MPD system rather than offer separate services.” The system, which is still under development, can isolate the well in five seconds, he said, which could be especially useful for fractured carbonates in Angola, Asia or Brazil. “There’s a step-change coming in understanding from the operators and the drilling contractors for this type of technology.”

Mr Orbell believes new rig designs will require both riser safety systems and MPD systems built into the rig. “You look at the rigs coming out of shipyards now with the same technology we had 20 years ago for monitoring the well, and the operators are no longer going to accept that. We’re sitting on 12,000 ft and already people are looking out to 20,000 ft – what do we need to do to get there? There are ongoing projects looking at what technology we need to drill in those environments. I believe personally, in the coming years, that if drilling contractors want their deepwater rigs hired, they will have riser safety systems and MPD built into the rig.”

table06 According to an April rig report by RS Platou, demand for ultra-deepwater units has significantly increased over the past year, particularly in areas such as the Gulf of Mexico, South America, and West and South Africa.

Regardless, companies will want to build flexibility into new rigs, Glenn Ellis, senior vice president and head of Aker Solutions’ drilling technologies business in the US, said, even if rigs are built against a contract. For instance, consider the US GOM being shut down after Macondo. Mr Ellis believes that flexibility of the rigs provided contractors and operators the opportunity to move them out of the Gulf and into another market to continue working. “They need to have options… Ultimately, the strategy is to develop something that is global.”

Like technology, safety is another evolving element of offshore drilling being pushed to adapt to increasingly harsh drilling environments and complex operations. In To further enhance offshore drilling safety, contractors with multinational operations have been working to develop HSE programs that can be used across the whole organization. Odfjell Drilling, which predominately operates on the Norwegian Continental Shelf, decided to develop a standardized QHSE program when three of its newbuilds were contracted to new operational regions. “Two years ago, we had three newbuild units, the Deepsea Metro I in Tanzania, the Deepsea Stavanger in Tanzania then to Angola, and then we had Deepsea Metro II in Brazil,” said Tove Spjeld, manager of QHSE competence & improvement for Odfjell Drilling. “We saw that we needed to be hands-on with regards to establishing a common HSE culture and to give qualified support to the units.”

MH-DDM-1000-AC-2M Aker Solutions’s MH DDM 1000 AC top drive onboard Seadrill’s West Hercules semisubmersible is one of the company’s best-selling drilling machines. Aker delivered the complete drilling equipment package for the rig in 2008.

Just launched this year, the Odfjell Drilling coaching program started with the company’s core values: to develop committed and motivated employees, to be safety conscious, to be creative in handling challenges, to be competent and result oriented, as well as having a desire for open communication lines. “When we are open, then we can really get a chance to move forward,” Ms Spjeld said.

The program’s curriculum includes offshore leadership, a buddy system, permit to work, housekeeping, managing risk and safety tools like safety checklists, stopping the job and HSE meetings. Employees undergo the program before the rig is mobilized to the operations, and it can take months to cover the rig’s entire crew. “We know, due to studies, that implementing an HSE culture takes time; it takes years if you’re not putting any extra effort into it. We want to be ahead of that and put an extra effort in and implement the HSE culture as early as possible.”

Aker-Solutions-DSME-rig At the DSME yard in South Korea, five rigs have been outfitted with complete drilling packages from Aker Solutions: (clockwise from top left) Grupo R’s Bicentenario and La Muralla IV, Vantage Drilling’s Platinum Explorer, Odebrecht Oil & Gas’s Norbe VIII and Petroserv’s Carolina. Image courtesy of DSME

Odfjell Drilling’s goal is to achieve its QHSE principles by developing an HSE culture based on competence, involvement and commitment in applying company HSE rules, Ms Spjeld said, which are: “I will always comply with rules and procedures. I will always risk assess my work, and I will always act when I see unsafe behavior and conditions.”

The company believes that openness, dialogue and exchange of views and experience are important requirements for continual improvement within all operations. “When we are implementing our HSE culture, we are expecting the same from every operation, and we do have the same requirements, so we stay ahead. When we are open with our reporting, then we can really get a chance to move forward,” Ms Spjeld said. “This is a prerequisite for our growth and strategy as a company that we are able to operate in the same safe way whatever country or region that we operate in.”

D90 is a trademark of Frigstad Engineering.


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Wednesday, May 9, 2012

Former IADC president to join panel on US-Cuba cooperation on offshore E&P, spill prevention

Posted on 08 May 2012

By Joanne Liou, editorial coordinator

Dr Lee Hunt, IADC President Dr Lee Hunt, IADC President

IADC’s former president, Dr Lee Hunt, will join a panel of industry leaders and experts in a discussion about the status of US-Cuba engagement and cooperation on oil exploration and development in the Gulf of Mexico and what measures have been adopted to prevent and respond to spills. “There is a serious concern in Washington about Cuba’s ability to prevent and respond to a major oil spill and the US government’s readiness to step up,” Dr Hunt said.

The Center for International Policy is hosting the discussion as six countries plan to drill test wells offshore Cuba in the next 18 months. Since February, Repsol has been exploring about 16 miles offshore Cuba, about 70 miles south of Key West.

Other panelists include William K. Reilly, co-chairman of the National Commission on the BP Deepwater Horizon Spill and Offshore Drilling and former administrator of the Environmental Protection Agency; Dan Whittle, director of the Environmental Defense Fund’s Cuba Program; Robert L. Muse, attorney, expert on laws and regulations governing the US embargo against Cuba; and Jonathan Benjamin-Alvarado, specialist in Cuban energy development.

“Oil Drilling Off Cuba’s North Coast: Must the US do more to forestall the impact of a major spill?” will take place at the Carnegie Endowment for International Peace in Washington, DC, at 9am on 10 May. Click here to register.


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Thursday, March 29, 2012

MPD makes the difference in offshore Indonesia offshore gas development program

By Linda Hsieh, managing editor, and Katherine Scott, editorial coordinator


An offshore well in Indonesia’s Ujung Pangkah field went from a potential failure to an invaluable success once managed

Clifford Lang (right), Hess, was among a panel session looking that examinedat the state of play of MPD and UBO technologies from the operator’s perspective at the 2012 MPD and UBO Conference and Exhibition on 21 March in Milan, Italy. The session was moderated by Dag Ove Molde (from left), Statoil, and included Claudio Molaschi, Eni, and Dave Elliott, Shell.


pressure drilling (MPD) was deployed, said Clifford Lang, drilling and completions manager of Europe, Eurasia and North Africa for Hess. “We surveyed the rig for MPD prior to getting on location … as a precaution,” he said during a presentation at the 2012 IADC/SPE MPD and UBO Conference and Exhibition on 21 March in Milan, Italy.


The first well in the gas-drilling program was completed without losses. However, on the second well, during the drilling of a sidetrack through carbonates in the reservoir section, “we hit the cave,” Mr Lang said. Losses totaling 96,000 bbl were experienced before the company began bullheading seawater with high-viscosity pills to push the gas back into place. The goal was to pull the pipe at least partly out of the hole. “We had to get out of the hole to get MPD in place,” he said.


A second gunk pill that was pumped down at 4,652-ft MD gave the team a chance to get out of the hole. Reduced hydrostatic pressure on top of the gunk pill allowed it to support the fluid above and allowed surface pressure to be bled off to zero.  A 9 5/8-in. drillable subsurface plug was set at 4,325-ft MD, and a cement plug was set on top to secure the well. “That took us 10 days of pain and losses,” Mr Lang said.


Once the team rigged up the MPD equipment and went back in with the drill string, the well reached TD and became Hess’ most productive on the field at 55 million standard cu ft/day. Mr Lang believes that surveying the rig for MPD in advance and having a contract in place with a service company was key to turning the well around when “we were staring at failure in the face.”


MPD has reduced the operational NPT associated with losses in the reservoir section to virtually zero, he added. Hess now makes sure that it has MPD equipment hooked up prior to seeing potential issues drilling through carbonates. Specifically on the Ujung Pangkah field, the company ended up deploying MPD twice out of the first six wells. “(MPD) enables us to do things we wouldn’t have been able to do. It will be used on all future wells and exploration wells in that area. Wherever we have carbonates we will be using this,” Mr Lang said.


Instead of fighting Mother Nature with LCM during loss situations, working with her natural pressure profile through the use of MPD techniques could save significant costs and time. “It will save you a fortune,” Mr Lang stated. “It’s safe, practical and it allows us to do so much more than we expected to do with these wells.”


Platinum sponsors for the 2012 SPE/IADC MPD & UBO Conference & Exhibition were Eni and Schlumberger; gold sponsor was Halliburton.


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Thursday, March 22, 2012

Offshore Engineer, August 2011

 

Baker Hughes' latest fracturing and stimulation vessel, the Blue Tarpon, is designed for operations in the Lower Tertiary play of the Gulf of Mexico. Katie Jernigan takes a look at the newest addition to the Baker Hughes fleet.


Like sister vessel the Blue Dolphin, Baker Hughes' fracturing and stimulation ultra-deepwater vessel Blue Tarpon was created to carry out multi-zone operations without needing to return to shore for supplies. The Blue Dolphin, launched in December 2009 (OE February 2010) helped kill the BP-operated Macondo well at Mississippi Canyon block 252. ‘[Blue Tarpon] was supposed to be launched in 2010,' Rick Jeffrey, Baker Hughes' product line manager of sand control systems, says. The delay was to allow time for design changes so the Blue Dolphin and Blue Tarpon had the same capabilities and control systems.


Richard Williams, president of Baker Hughes' Gulf of Mexico operations, says the recent ExxonMobil discoveries in 7000ft water depth are an example of why Baker Hughes invested millions in building the vessel. ‘This market is continuing to move into the deepwater and ultra-deepwater,' he says.


Captains can maneuver the DP2 Blue Tarpon with a 1675hp bow thruster, 1200hp Rolls Royce bow drop down and a 1675hp stern thruster. It operates on two 3600hp Caterpillar diesel engines for a maximum of 14.5 knots and a cruise speed of 10 knots.


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